AI for Predictive Maintenance
An intelligent predictive maintenance platform that transforms raw machine sensor data into actionable insights with real-time risk calculation and remaining useful life estimation.
Powered by SUPERWISE® governance for safe, auditable industrial AI.
!The Challenge
- Reactive maintenance leads to unplanned downtime and costly emergency repairs
- Manual sensor monitoring can't detect subtle degradation patterns
- Equipment failures disrupt production schedules and supply chains
- Maintenance teams lack visibility into which machines need priority attention
The Solution
- Detects early machine failure signs through AI-based analysis
- Helps maintenance teams prioritize critical equipment
- Reduces unplanned downtime and maintenance expenses
- Move from reactive repairs to predictive maintenance
Core Capabilities
AI-powered analysis that turns sensor data into predictive intelligence
Real-time Data Analysis
Reviews maintenance history and detects anomalies in vibration, temperature, current, and pressure trends.
Failure Risk Assessment
Classifies each machine's health as Low, Medium, or High risk with confidence scores.
RUL Prediction
Estimates predicted days to failure and recommends optimal maintenance dates.
Cost Analysis
ROI calculations and savings projections from predictive vs. reactive maintenance.
Built-in Guardrails for Industrial AI
Manufacturing AI includes safety guardrails that prevent false predictions and ensure only valid, operational machines are analyzed—protecting your maintenance decisions.
End-of-Service Life Detection
Prevents analysis of machines that have reached their end-of-service life based on maintenance records.
Irreversible Wear Detection
Prevents analysis of machines with documented irreversible wear conditions.
Non-Functional Machine Filtering
Blocks AI analysis for machines no longer generating valid sensor data.
Maintenance Status Validation
Ensures only operational machines are included in predictive analysis.
Sensor Parameters Monitored
See AI for Predictive Maintenance in Action
Transform raw machine data into actionable insights with real-time risk calculation.
Technology Stack
Built with modern, enterprise-ready technologies
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